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Letterpress printing is a technique of relief printing for producing many copies by repeated direct impression of an inked, raised surface against individual sheets of paper or a continuous roll of paper. A worker composes and locks movable type into the "bed" or "chase" of a press, it, and presses paper against it to transfer the ink from the type, which creates an impression on the paper.
In practice, letterpress also includes wood engravings; photo-etched zinc plates ("cuts"); linoleum blocks, which can be used alongside metal type; wood type in a single operation; stereotypes; and of type and blocks. With certain letterpress units, it is also possible to join movable type with slugs cast using hot metal typesetting. In theory, anything that is "type high" (i.e. it forms a layer exactly 0.918 inches thick between the bed and the paper) can be printed using letterpress.
Letterpress printing was the normal form of printing text from its invention by Johannes Gutenberg in the mid-15th century through the 19th century, and remained in wide use for books and other uses until the second half of the 20th century. The development of offset printing in the early 20th century gradually supplanted its role in printing books and newspapers. More recently, letterpress printing has seen a revival in an artisanal form.
Johannes Gutenberg is credited with the development in the West, in about 1440, of modern movable type printing from individually cast, reusable letters set together in a "forme" (frame or chase). Gutenberg also invented a wooden printing press, based on the extant wine press, where the type surface was inked with leather-covered and paper laid carefully on top by hand, then slid under a padded surface and pressure applied from above by a large threaded screw. It was Gutenberg's "screw press" or hand press that was used to print 180 copies of the Bible. At 1,282 pages, it took him and his staff of 20 almost 3 years to complete. 48 remain intact today. This form of presswork gradually replaced the hand-copied manuscripts of scribes and illuminators as the most prevalent form of printing. (2025). 9781107632752, Cambridge University Press. ISBN 9781107632752 Printers' workshops, previously unknown in Europe before the mid-15th century, were found in every important metropolis by 1500. Later metal presses used a knuckle and lever arrangement instead of the screw, but the principle was the same. Ink rollers made of composition made inking faster and paved the way for further automation.
were used for high-speed work. In the oscillating press, the forme slid under a drum around which each sheet of paper was wrapped for the impression, sliding back under the inking rollers while the paper was removed and a new sheet inserted. In a newspaper press, a papier-mâché mixture called a flong was used to make a mould of the entire form of type, then dried and bent, and a curved metal stereotype plate cast against it. The plates were clipped to a rotating drum and could print against a continuous reel of paper at the enormously high speeds required for overnight newspaper production. This invention helped aid the high demand for knowledge during this time period.
Letterpress is considered a craft as it involves using a skill and is done by hand. Fine letterpress work is crisper than offset litho because of its impression into the paper, giving greater visual definition to the type and artwork, although it is not what letterpress traditionally was meant for. Today, many of these small letterpress shops survive by printing fine editions of books or by printing upscale invitations, stationery, and . These methods often use presses that require the press operator to feed paper one sheet at a time by hand. Today, the juxtaposition of this technique and offbeat humor for greeting cards has been proven by letterpress shops to be marketable to independent boutiques and gift shops. Some of these printmakers are just as likely to use new printing methods as old, for instance by printing using photopolymer plates on restored vintage presses.
Traditionally, as in manual composition, it involves selecting the individual type letters from a type case, placing them in a composing stick, which holds several lines, then transferring those to a larger type galley. By this method the compositor gradually builds out the text of an individual page letter by letter. In mechanical typesetting, it may involve using a keyboard to select the type, or even cast the desired type on the spot, as in hot metal typesetting, which are then added to a galley designed for the product of that process. The first keyboard-actuated typesetting machines to be widely accepted, the Linotype machine and the Monotype, were introduced in the 1890s.
The Ludlow Typograph Machine, for casting of type-high slugs from hand-gathered brass matrices, was first manufactured in Chicago in 1912 and was widely used until the 1980s. Many are still in use and although no longer manufactured, service and parts are still available for them.
The Elrod machine, invented in 1920, casts strip material from molten metal; leads and slugs that are not type-high (do not print) used for spacing between lines and to fill blank areas of the type page.
After a galley is assembled to fill a page's worth of type, the type is tied together into a single unit so that it may be transported without falling apart. From this bundle a galley proof is made, which is inspected by a proof-reader to make sure that the particular page is accurate.
In the more specific modern sense, imposition is the technique of arranging the various pages of type with respect to one another. Depending on page size and the sheet of paper used, several pages may be printed at once on a single sheet. After printing, these are cut and trimmed before folding or binding. In these steps, the imposition process ensures that the pages face the right direction and in the right order with the correct margins.
Low-height pieces of wood or metal furniture are added to make up the blank areas of a page. The printer uses a mallet to strike a wooden block, which ensures tops (and only the tops) of the raised type blocks are all aligned so they will contact a flat sheet of paper simultaneously.
Lock-up is the final step before printing. The printer removes the cords that hold the type together, and expands the quoins with a key or lever to lock the entire complex of type, blocks, furniture, and chase (frame) into place. This creates the final forme, which the printer takes to the printing press. In a newspaper setting, each page needs a truck to be transported – 2 pages need 2 trucks hence the term double truck. The first copy is proofed again for errors before starting the printing run.
Hand presses generally required two people to operate them: one to ink the type, the other to work the press. Later mechanized require a single operator to feed and remove the paper, as the inking and pressing are done automatically.
The completed sheets are then taken to dry and for finishing, depending on the variety of printed matter being produced. With newspapers, they are taken to a folding machine. Sheets for books are sent for bookbinding.
The output of traditional letterpress printing can be distinguished from that of a digital printer by its debossed lettering or imagery. A traditional letterpress printer made a heavy impression into the stock and producing any indentation at all into the paper would have resulted in the print run being rejected. Part of the skill of operating a traditional letterpress printer was to adjust the machine pressures just right so that the type just kissed the paper, transferring the minimum amount of ink to create the crispest print with no indentation. This was very important as when the print exited the machine and was stacked having too much wet ink and an indentation would have increased the risk of set-off (ink passing from the front of one sheet onto the back of the next sheet on the stack).
In the 1980s dedicated letterpress practitioners revived the old craft by embracing a new manufacturing method which allowed them to create raised surface printing plates from a negative and a photopolymer plate.
Photopolymer plates are light sensitive. On one side the surface is cured when it is exposed to ultraviolet light and the other side is a metal or plastic backing that can be mounted on a base. The relief printing surface is created by placing a negative of the piece to be printed on the photosensitive side of the plate; the light passing through the clear regions of the negative causes the photopolymer to harden. The unexposed areas remain soft and can be washed away with water.
With these new printing plates, designers were no longer inhibited by the limitations of handset wooden or lead type. New design possibilities emerged and the letterpress printing process experienced a revival. Today it is in high demand for wedding stationery however there are limitations to what can be printed and designers must adhere to some design for letterpress principles.
Rotary letterpress machines are still used on a wide scale for printing self-adhesive and non-self-adhesive labels, tube laminate, cup stock, etc. The printing quality achieved by a modern letterpress machine with UV curing is on par with flexo presses. It is more convenient and user friendly than a flexo press. It uses water-wash photopolymer plates, which are as good as any solvent-washed flexo plate. Today even CtP (computer-to-plate) plates are available making it a full-fledged, modern printing process. Because there is no anilox roller in the process, the make-ready time also goes down when compared to a flexo press. Inking is controlled by keys very much similar to an Offset printing press. UV inks for letterpress are in paste form, unlike flexo. Various manufacturers produce UV rotary letterpress machines, viz. Dashen, Nickel, Taiyo Kikai, KoPack, Gallus, etc. – and offer hot/cold foil stamping, rotary die cutting, flatbed die cutting, sheeting, rotary screen printing, adhesive side printing, and inkjet numbering. Central impression presses are more popular than inline presses due to their ease of registration and simple design. Printing of up to nine colours plus varnish is possible with various online converting processes. But as the letterpress machines are the same like a decade before, they can furthermore only be used with one colour of choice simultaneously. If there are more colours needed, they have to be exchanged one after the other.
To bring out the best attributes of letterpress, printers must understand the capabilities and advantages of the medium. For instance, since most letterpress equipment prints only one color at a time, printing multiple colors requires a separate press run in register with the preceding color. When offset printing arrived in the 1950s, it cost less, and made the color process easier. The inking system on letterpress equipment is the same as offset presses, posing problems for some graphics. Detailed, white (or "knocked out") areas, such as small, serif type, or very fine halftone surrounded by fields of color can fill in with ink and lose definition if rollers are not adjusted correctly.
The current renaissance of letterpress printing has created a crop of hobby press shops that are owner-operated and driven by a love of the craft. Several larger printers have added an environmental component to the venerable art by using only wind-generated electricity to drive their presses and plant equipment. Notably, a few small boutique letterpress shops are using only solar power.
In Berkeley, California, letterpress printer and lithographer David Lance Goines maintains a studio with a variety of platen and cylinder letterpresses as well as lithography presses. He has drawn attention both from commercial printers and fine artists for his wide knowledge and meticulous skill with letterpress printing. He collaborated with restaurateur and free speech activist Alice Waters, the owner of Chez Panisse, on her book 30 Recipes Suitable for Framing. He has created strikingly colorful large posters for such Bay Area businesses and institutions as Acme Bread and UC Berkeley. Another Berkeley letterpress printer is Peter Rutledge Koch, who focuses on artist books and small published books.
In London, St Bride Library houses a large collection of letterpress information in its collection of 50,000 books: all the classic works on printing technique, visual style, typography, graphic design, calligraphy and more. This is one of the world's foremost collections and is located off Fleet Street in the heart of London's old printing and publishing district. In addition, regular talks, conferences, exhibitions and demonstrations take place.
The St Bride Institute, Edinburgh College of Art, Central Saint Martins College of Art and Design, The Arts University Bournemouth, Plymouth University, University for the Creative Arts Farnham, London College of Communication and Camberwell College of the Arts London run short courses in letterpress as well as offering these facilities as part of their Graphic Design Degree Courses.
The Hamilton Wood Type and Printing Museum in Two Rivers, Wisconsin, houses one of the largest collections of wood type and wood cuts in the world inside one of the Hamilton Manufacturing Company's factory buildings. Also included are presses and vintage prints. The museum holds many workshops and conferences throughout the year and regularly welcomes groups of students from universities from across the United States.
In 2015, the New York Times reported a renaissance of letterpress printing as an art form.
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